According to "Ceramic Information" "Ceramic Industry Long March" survey statistics that lasted more than 40 days, as of September 1, 2020, Jiangxi Province had built a total of 361 construction ceramic production lines, of which the daily production capacity of ceramic tiles was 5.5388 million square meters (estimated to account for approximately 10% of the country's total) 15% of the total), 61 ceramic roof tile production lines, with a daily production capacity of 9.785 million pieces (ranking first in the country and estimated to account for approximately 27% of the country).
From the perspective of total production capacity, Jiangxi's daily ceramic tile production capacity has surpassed Fujian by a large margin (daily production capacity of 4.3331 million square meters), further consolidating its status as the second largest ceramic production area in the country after Guangdong.
From the perspective of product structure, Jiangxi Province has:
Big board
There are 22 production lines with a daily production capacity of 331,500 square meters;
Medium board
There are 42 production lines with a daily production capacity of 862,000 square meters;
Glazed tile
There are 91 production lines with a daily production capacity of 1.548 million square meters;
Polished tiles
There are 15 production lines with a daily production capacity of 319,000 square meters;
Antique Brick
There are 45 production lines with a daily production capacity of 692,000 square meters;
Porcelain piece
There are 44 production lines with a daily production capacity of 1.1535 million square meters;
Small floor tiles
There are 15 production lines with a daily production capacity of 283,000 square meters;
Exterior wall tiles
There are 16 production lines with a daily production capacity of 217,800 square meters;
Others (permeable bricks, stair treads, footings, etc.)
There are 10 production lines with a daily production capacity of 132,000 square meters.
There are 64 medium and large plate lines in the province
The traditional wall and floor tile line has shrunk by nearly 30%
Data show that since 2017, the structural adjustment of Jiangxi's building ceramics products has changed significantly. As emerging categories, medium plate and large plate have experienced explosive growth in production lines and production capacity in the past three years. Among them, there are 42 medium plate production lines with an annual production capacity of 267 million square meters; there are 22 large plate production lines with an annual production capacity of 103 million square meters. , the product specifications are mainly 600×1200mm, 750×1500mm, and 800×1600mm. Fengcheng City Weimei Ceramics’ large slab and rock slab line can produce super large slabs such as 1200×3600mm.
With the rise of the two categories of medium and large boards, the production lines of traditional wall and floor tiles (polished tiles, glazed tiles, antique tiles, porcelain tiles, exterior wall tiles) in Jiangxi Province have been greatly compressed, with a total reduction of 80 production lines , a decrease of 27.5%. Among them, there was a net decrease of 27 antique brick production lines and a net decrease of 26 polished brick production lines...
Although medium plate has a huge compression and impact on the living space of porcelain tiles, Jiangxi Province still has 44 porcelain tile production lines with a daily production capacity of 1.1535 million square meters, which is higher than the 41 lines of medium plate. The daily production capacity is 862,000 square meters. However, according to the investigation, Jiangxi Province has a lot of "fake production capacity" for porcelain tiles. A considerable part of the porcelain tile production lines have stopped production due to excessive inventory pressure, and a considerable part of the porcelain tile production capacity is OEM for first-tier brand enterprises in Foshan.
During the investigation, some companies have made it clear that they plan to convert their porcelain tile production lines into medium plate or polished glazing. In the next few years, porcelain tile production capacity will continue to decline due to the impact of medium-sized panels and large-sized panels.
Another rapidly growing architectural ceramics category is Siwa. In the past three years, Jiangxi Xiwa's production lines have increased by 9 to 61, and the daily production capacity has increased from 7.95 million pieces in 2017 to 9.785 million pieces in 2020, an increase of 23%. The reason is that the market for ceramic tiles and exterior wall tiles has continued to shrink in recent years. Many companies have converted their exterior wall tile or ceramic tile lines to Siwa, and the Siwa production lines newly added in the past three years are basically large-capacity, with an average daily output of The production capacity is approximately 300,000 pieces.
It is worth mentioning that the three major production bases of Jiangxi Jiayu Ceramics have 12 Siwa production lines with a daily production capacity of up to 2.45 million pieces, making it the largest Siwa production enterprise in the country.
11 ceramic companies use natural gas for production
The proportion of high-security production capacity in Jiangxi Province is declining year by year
Survey data shows that the annual production capacity of ceramic tiles in Jiangxi Province has exceeded 1.7 billion square meters in 2020, an increase of 24 million square meters compared with 1.693 billion square meters in 2017, making it one of the few architectural ceramics companies in the country whose production capacity is still growing. production area.
From the analysis of production line and production capacity data, compared with 2017, the number of production lines in Jiangxi Province decreased by 20 in 2020, but the ceramic tile production capacity did not decrease but increased. The main reason is that in the second half of 2017, Gao'an shut down all 8 companies in the urban area and New Century Industrial Park due to urban planning, and Fuzhou Dongxiang and other areas closed some individual companies due to urban development needs.Businesses that have ceased operations will be shut down or dismantled.
The reason for the increase in production capacity is that Jiangxi ceramic enterprises have increased production through technological transformation, and the production lines expanded in the past three years are all large-capacity production lines. Data shows that the average single-line production capacity of ceramic tiles in Jiangxi Province was 15,300 square meters in 2014, increased to 17,100 square meters in 2017, and further increased to 18,500 square meters in 2020. The average single-line production capacity is increasing year by year.
Judging from the latest production capacity distribution pattern in 2020, Jiangxi Province has formed an industrial layout dominated by Gao'an, supplemented by the surrounding areas of Yifeng, Shanggao, Xiushui and Fengcheng. After 13 years of rapid development, the current industrial distribution in Jiangxi Province has been completely overturned from the industrial layout of the four major ceramic construction bases in Gao'an, Jingdezhen, Fengcheng and Pingxiang in 2007. Jingdezhen's production capacity has basically not grown. With the closure of two companies, Zhengda and Baina Ceramics, in the Pingxiang production area, the production lines and production capacity in the production area have been significantly reduced, and it is difficult for existing local ceramic companies to develop significantly.
Jiangxi Gaoan’s production lines and production capacity account for “half” of the entire Jiangxi Province. In addition to conventional products, high-security production areas for new products such as large boards and medium boards are still the leaders. Yifeng, Shanggao, Fengcheng, and Wenzhou-based companies expanding from Gao'an to Jiujiang Xiushui have become the main areas where the other half of the production capacity in Jiangxi production areas is concentrated.
It is worth noting that whether it is the number of ceramic companies, the number of production lines, or the scale of daily production capacity, the proportion of Gaoan in Jiangxi Province has been declining year by year. In 2020, the number of high-tech ceramic enterprises accounted for 44.44% of Jiangxi Province, the number of production lines accounted for 57% of Jiangxi Province, and the scale of production capacity accounted for 50.7% of Jiangxi Province. They have declined year by year compared with 2017 and 2014. However, most of the expansion of production capacity in other places in Jiangxi is the investment and transfer of high-tech ceramic enterprises.
In terms of fuel structure, 11 ceramic companies in Jiangxi Province use natural gas for production. Among them, all five ceramic factories in Fengcheng City use natural gas, some companies in Jingdezhen use natural gas, and some companies in Gao'an and Shanggao use natural gas, with a natural gas utilization rate of 4.2 %.
Due to the promotion and use of intelligent and automated equipment, the number of employees in Jiangxi Province's construction and ceramics enterprises has decreased slightly. In 2017, there were 70,788 employees in Jiangxi's construction and ceramics enterprises and 60,550 front-line production workers. In 2020, there were 66,588 employees and 57,783 front-line production workers in Jiangxi's construction and ceramics enterprises, a decrease of 4,200 and 2,767 respectively.
The following is the statistics of ceramic tile production capacity in Jiangxi Province, with a total of 126 ceramic companies and 361 production lines.
Gaoan City
Company name: Jiangxi New Mingzhu Building Materials Co., Ltd.
Address: Gao'an Ceramics Industry Base
Area: 2000 acres
Contact number: 0795-5603103
Date of establishment: 2007
Main brands: Guanzhu, Samit
Key markets: National market
Product type, production capacity scale:
There are 5 full glaze polishing lines with a daily production capacity of 70,000 square meters
There are 2 porcelain tile lines with a daily production capacity of 60,000 square meters
Total daily production capacity: 130,000 square meters
Large board and medium board specifications: --
Planned number of production lines to be built:
1 glazed remodeled large slab with a daily production capacity of 32,000 square meters
There is a glaze polishing line under construction with a daily production capacity of 32,000 square meters
Fuel structure: water gas
Total number of employees/number of frontline workers: 1170/1000
Company name: Jiangxi Fuligao Ceramics Co., Ltd.
Address: Gao'an Ceramics Industry Base
Area: 1700 acres
Contact number: 0795-5603128
Year of establishment: 2006
Main brands: Badain, Zhujiang, Tianwei, Xinzhongyuan
Key markets: National market
Product type, production capacity scale:
1 porcelain tile line with daily production capacity of 27,000 square meters
There are 2 large plate lines with a daily production capacity of 11,000 square meters
There are 2 glaze polishing lines with a daily production capacity of 26,000 square meters
Total daily production capacity: 64,000 square meters
Large board and medium board specifications: --
Planned number of production lines to be built: --
Fuel structure: water gas
Total number of employees/number of frontline workers: 1300/1200
Company name: Jiangxi Ouya Ceramics Co., Ltd.
Address: Gao'an Ceramics Industry Base
Area: 1000 acres
Contact number: 0795-5761480
Year of establishment: 2007
Main brands: Ouya, Caldenton
Key markets: Jiangxi, Hunan, Hubei, Anhui
Product type, production capacity scale:
1 glazed tile line with daily production capacity of 20,000 square meters
1 porcelain tile line with daily production capacity of 22,000 square meters
Total daily production capacity: 42,000 square meters
Large board and medium board specifications: --
Planning for production to be builtNumber of lines: --
Fuel structure: water gas
Total number of employees/number of frontline workers: 200/180
(The article is reproduced from Ceramic Information)
